Mist Collectors

Case Study: Custom Solutions for Complex Mist Collection with the ARO 2500

In industries where large open machines are a norm, the challenges in mist control go far beyond conventional solutions. These environments require a mist collection system that can handle significant volumes of mist and offer adaptability to diverse configurations. This is precisely where the ARO-2500 shines, providing a robust and versatile solution. 

In this case study, we’ll look at the complexity of mist collection for large open machines and how Aeroex Technologies tackled effective mist collection for two Okuma double column machining centers at the Wisconsin-based manufacturing facility, Innio Waukesha. 


The Complexity of Mist Collection for Large Open Machines

Mist collection for large open machines presents a multifaceted challenge due to various factors. First and foremost the sheer volume of mist generated by large open machines, especially during continuous, heavy-duty tasks, significantly complicates the collection process. The high output and persistence of mist production require specialized equipment to handle effectively.

The complex dispersion patterns of mist in large open machines also add to the difficulty. The unpredictability of the spread, combined with multi-directional flow, can make standard collection methods inadequate. The vast spaces these machines occupy, and the variety of shapes, sizes, and configurations further exacerbate the challenge. Standard mist collectors often fall short, and custom-engineered solutions become necessary to provide sufficient suction and positioning.

Integration challenges also arise when attempting mist collection in large open spaces. Finding the optimal placement without interfering with machine operation requires careful planning and design. Environmental factors, such as existing air currents, ventilation systems, temperature, and humidity fluctuations, can further complicate the mist’s behavior.

Compliance with various environmental and safety regulations may also impose additional constraints, depending on the substances involved in mist production. Cost considerations add another layer of complexity. Creating custom solutions for each large open machine represents a significant investment, and the potential for high energy consumption in large-scale mist collection can lead to increased operational costs if not managed efficiently.


Crafting a Custom Engineered Solution for Innio Waukesha

Two Okuma double column machining centers are situated at Wisconsin based, Innio Waukesha, presenting a unique challenge that Aeroex Technologies was ready to take on with the ARO-2500. Mist particles released from these machining centers are particularly challenging to capture due to their complex dispersion patterns and sheer volume. 

The solution to the challenge of mist collection for large open Okuma machines lay in innovative engineering and design, a challenge that Aeroex Technologies was ready to face head-on. Their engineering team set out to create custom-made hoods as well as flexible custom hoses tailored to conform to the specific shape and size of Okuma machines. By doing so, they ensured that no mist escaped, capturing it effectively both ambiently and at the source.

The design process also allowed for strategic positioning of the ARO 2500 mist collectors, a critical element in maximizing their effectiveness. By considering the unique layout and needs of each machine, Aeroex’s team was able to optimize the placement of mist collectors, capturing and containing the mist in the most efficient manner possible.

But the difficulty in this task was not just the volume of mist or the complexity of the Okuma machines themselves. A thorough understanding of Okuma’s unique design was necessary, allowing the team to engineer the most efficient hoods and positioning for the mist collectors. This required an in-depth analysis, delving into the intricacies of these machines, and understanding how mist behaves within the specific context of Okuma’s design.

The design process was also iterative and collaborative. Aeroex’s engineers worked closely with one another and their clients, refining the design over time, ensuring the best possible fit for the Okuma machines. This iterative process was crucial in adapting the solution to the complex challenge presented by these large open machines.

Finally, the on-site installation process itself was a significant hurdle, handled with precision by Aeroex’s engineering team. The seamless integration of the ARO 2500 with the custom-made hoods and Okuma machines required what can only be described as “installation magic.” It’s this blend of innovation, collaboration, and execution that allowed Aeroex Technologies to overcome the complex challenge of mist collection for Okuma machines, providing a tailored solution that maximizes efficiency and effectiveness.


This case study of Aeroex Technologies’ custom-engineered mist collection for Innio Waukesha’s Okuma machines highlights the complexity of large open machine environments and the innovative solutions required to address them. With the ARO-2500, Aeroex’s team skillfully crafted custom-made hoods and optimized the positioning of mist collectors, utilizing a combination of in-depth analysis, iterative design, and “installation magic.” 

This blend of creativity, collaboration, and technical expertise transformed a multifaceted challenge into an efficient solution that transcended conventional methods. The success story at Innio Waukesha’s Wisconsin facility is a testament to Aeroex Technologies’ commitment to providing adaptable and forward-thinking solutions for unique industrial challenges.


Mist Collectors

Mist Collector Mounting Options

In today’s industrial environment, maintaining optimal air quality is paramount. Among the diverse equipment used to achieve this, mist collectors play an indispensable role. Mist collectors efficiently capture and filter airborne oil and coolant mist, significantly enhancing workspace cleanliness, workers’ health, and overall operational efficiency. They can also reduce the risks associated with poor air quality, such as respiratory problems, slippery floors, and damage to sensitive equipment.

In this blog post, we delve into the world of mist collector mounting. Understanding the different mounting options for these devices and the factors to consider when choosing a mounting option can dramatically impact their effectiveness and the resultant air quality. The ultimate goal is to guide you towards an optimal mounting solution for your mist collector to ensure efficient operation and an enhanced workspace environment.

The Importance of Correct Mist Collector Mounting

Correct mounting of mist collectors is a critical factor influencing both their performance and longevity. When appropriately mounted, these devices can optimally capture airborne mist and other industrial pollutants. Improper mounting could lead to suboptimal performance, reduced device lifespan, and frequent need for maintenance, leading to unnecessary costs and time investment.

Incorrect installation of mist collectors also presents several risks. One of the most notable is the potential for inadequate mist capture, which could expose workers to harmful pollutants and compromise their health and safety. Other risks include potential damage to the mist collector or surrounding equipment due to unstable mounting, and inefficient operation leading to higher energy consumption. Understanding the right mounting option for your mist collector and ensuring its correct installation is essential for maximizing its benefits and minimizing risks.

Different Mist Collector Mounting Options

Floor Mounting

Floor mounting entails positioning the mist collector on the ground, often in proximity to the machine source of the mist. This option is best used when there’s ample floor space and when machines produce heavy concentrations of mist. The benefits include easy access for maintenance and the capacity to handle larger volumes of mist. However, it does require sufficient floor space and might obstruct worker movement. 

Machine Mounting

Machine mounting involves attaching the mist collector directly to the machine producing the mist. This is particularly effective when the space is a constraint and the machine produces mist at a moderate rate. Advantages include space conservation and efficient mist capture due to close proximity. It’s commonly utilized in compact industries like CNC machining and precision engineering.

Wall Mounting

Wall mounting offers a solution where the mist collector is affixed to a wall. It’s an excellent choice when floor space is limited and when mist production is at a moderate rate. It provides better space utilization and easy access for maintenance. Industries with spatial constraints, such as small-scale manufacturing units and automotive workshops, often use this option.

Ceiling Mounting

Ceiling mounting places the mist collector at a height, usually attached to the ceiling structure. This is optimal when floor and wall space are both limited and mist is generated at a relatively low to moderate rate. The main advantage is maximized floor space and reduced obstruction. This mounting option is seen in industries like electronics manufacturing where clean, unobstructed spaces are crucial.

Central System Mounting

Central system mounting involves integrating the mist collector with a central air system. This is effective in scenarios where multiple machines produce mist and there’s a requirement for large-scale air filtration. The central system allows for efficient, large-scale mist management, but it requires a higher initial investment and professional installation. Industries such as large manufacturing plants and heavy industries often prefer this option due to the scale of operations.

Factors to Consider When Choosing a Mounting Option

When choosing a mist collector mounting option, several factors come into play. First, consider the availability of space. Floor and machine mounting options are ideal if you have ample floor space, whereas wall and ceiling options are better suited to compact areas. Secondly, the type of machinery in use can also influence the decision. Machines that produce heavy concentrations of mist may necessitate floor or machine mounting for efficient mist collection, while those producing lesser amounts may work well with wall or ceiling mounting.

Workforce safety is a primary consideration. It’s crucial to ensure that the chosen mounting option does not obstruct walkways or pose a risk to workers. From a financial perspective, consider the cost of the mounting option and its installation. While some options may be cost-effective initially, they may require more maintenance in the long run, leading to increased costs. Lastly, contemplate the maintenance needs of different mounting options. Some, like floor and wall mounting, provide easy access for maintenance, while others like ceiling mounting may pose challenges in this regard. All these considerations will guide you towards the best mounting solution for your specific needs.


Why Aeroex is Your Ideal Partner for Tailored Mist Collector Solutions

Selecting Aeroex as your mist collector partner ensures you receive optimal, tailored solutions for your specific needs. Our experienced team evaluates your workspace intricacies, including available space, machinery in use, safety protocols, and budget, to provide the most effective, cost-efficient, and easy-to-maintain mist control solutions. With Aeroex, you’re choosing quality, customer satisfaction, and a commitment to enhancing your workspace’s air quality. 

Trust Aeroex to create a healthier and more productive environment in your facility with our expertly-mounted mist control solutions. Get in touch today for a quote.



Are mist collectors required on CNC machines?

CNC machines have become a cornerstone of modern manufacturing due to their precision and efficiency in creating complex components. These automated systems use coded instructions to control machining tools, enabling a high level of accuracy in operations like milling, turning, and drilling. Despite their benefits, the operation of CNC machines presents challenges, one of which is the generation of airborne mist comprised of coolant and oil particles. This seemingly minor byproduct can lead to significant issues, including worker health risks, environmental impact, and diminished machine performance.

In response to this challenge, mist collectors have emerged as crucial components in the CNC machining environment. These systems capture and filter the airborne particles, ensuring not only the cleanliness of the workspace air but also contributing to regulatory compliance, machine longevity, and operational efficiency. In this blog, we’ll explore the importance and necessity of mist collectors in CNC operations, providing a comprehensive understanding of their role and function.


Impact of Mist on CNC Operations

CNC machines generate mist as a byproduct of their operation, particularly during the high-speed cutting and cooling processes. The mist primarily comprises two types: coolant mist and oil mist. These mists are formed when the coolants or lubricants are aerosolized due to the intense friction and high temperatures of CNC machining processes.


Despite their seemingly harmless nature, these mists can create several issues. The most concerning among them is the risk to worker safety. Inhaling these airborne particles can lead to respiratory problems and other health issues over time. The mists can create a slippery layer on the workshop floor and surfaces, posing a slip hazard. From a machinery perspective, these mists, when left uncontrolled, can settle on machine parts, leading to wear and tear, affecting the machine’s performance and lifespan. They can also contribute to a less than optimal working environment, requiring more frequent cleaning and maintenance schedules. As such, addressing these mists effectively is vital to ensure a safe and efficient CNC operation.


The Function of Mist Collectors

Mist collectors function as a vital element in maintaining a clean, safe, and efficient manufacturing environment, particularly in CNC operations. They work by pulling in the mist-laden air through a series of filters or electrostatic precipitators. The initial filter stages capture larger mist particles, while the subsequent stages handle the smaller ones. By using various filtration mechanisms, the mist collector effectively removes these tiny particles from the air..


The benefits of using mist collectors are manifold. From a health and safety perspective, they substantially minimize workers’ exposure to hazardous airborne particles, thereby reducing potential respiratory issues and improving overall working conditions. In terms of environmental sustainability, mist collectors prevent the emission of oil or coolant particles into the atmosphere, contributing to cleaner air in and around the facility. Mist collectors enhance the efficiency and longevity of CNC machines by preventing mist particles from settling on machine parts, which can cause premature wear and tear. By maintaining a cleaner environment the machines operate more efficiently, require less maintenance, and ultimately have a longer service life.


Workplace health and safety regulations related to mist exposure

Workplace health and safety regulations play a critical role in managing practices within manufacturing environments, and this includes the handling of airborne mist from CNC machines. Organizations like the Occupational Safety and Health Administration (OSHA) in the United States, the Health and Safety Executive (HSE) in the UK, and the Canadian Centre for Occupational Health and Safety (CCOHS) set specific permissible exposure limits (PELs) for oil mist and other airborne substances. These agencies require businesses to control and monitor exposure to these substances to safeguard workers’ health, thus highlighting the need for effective mist management strategies, such as the use of mist collectors.

While there may not be explicit laws mandating the use of mist collectors, several industry standards and best practice guidelines highly recommend their utilization. For instance, the National Institute for Occupational Safety and Health (NIOSH) in the U.S. and the CCOHS in Canada encourage the application of engineering controls like mist collectors to minimize exposure to airborne contaminants. Coupled with the clear benefits of mist collectors, these recommendations make them a broadly accepted standard in CNC machining operations across these regions.

Final Thoughts

Throughout this exploration of CNC operations and the role of mist collectors, we have established that CNC machines, while indispensable to modern manufacturing, generate airborne mist that can pose health risks, environmental concerns, and efficiency challenges. Mist collectors emerge as a critical solution, efficiently capturing and filtering out these airborne particles, thus ensuring a clean, safe, and compliant working environment. They contribute significantly to worker health, environmental sustainability, and the overall longevity and efficiency of CNC machines.


Are mist collectors required by law on CNC machines?

From our discussion, it becomes clear that while not universally mandated by law, mist collectors are, in fact, necessary for optimal CNC operations. Their crucial role in maintaining a healthy, safe, and efficient workspace — coupled with their alignment with regulatory guidelines and industry best practices — strongly advocates for their use in any CNC machining environment. Therefore, investing in a good quality mist collector is not just a compliance measure, but a strategic decision towards improved operations and a healthier workplace.

Choose Aeroex Technologies for Your Next Mist Collector Solution

Choosing Aeroex Technologies for your mist collector needs is a strategic decision that capitalizes on decades of expertise and innovation. With over 20 years of experience in air purification, Aeroex has a deep understanding of the industry’s needs, having started as manufacturers of oil mist collectors to address a specific market gap. Over the years, they have broadened their expertise into various specialty applications, always with an unwavering focus on quality, machines, and workmanship. 

Their team of skilled engineers are capable of designing solutions tailored to virtually any application, providing flexibility and customization rarely found in the industry. Opting for Aeroex means choosing a partner with a long-standing dedication to superior quality and the ability to deliver effective, reliable solutions for air purification in CNC operations.

Contact us to learn more about how our mist collector solutions today.


The Future of Mist Collection: Advancements and Innovations in Technology

Mist collection plays a pivotal role in many industrial processes, serving as a key component in maintaining safe and efficient operations, ensuring worker health and safety, and complying with environmental regulations. It is essentially a system that collects and removes oil mist and coolant produced in various industrial activities, notably in sectors like metalworking, food and beverage processing, and chemical manufacturing.

In the context of the fast-paced evolution of industrial technology, advancements and innovations in mist collection systems are of extreme importance. As industrial operations continue to scale and become more complex, the need for highly efficient, cost-effective, and more sustainable mist collection systems has never been more pressing.

This blog aims to provide an in-depth look at the current state of mist collection technology within the industrial sphere, highlighting its integral role and discussing the challenges that the industry grapples with today. We will further examine the potential impact of advancements on industry, including implications for operational efficiency, environmental compliance, and worker safety. 

Mist Collection 101

Mist collection, in an industrial context, refers to the process by which air-suspended water or oil particles, generated during various manufacturing activities, are captured and removed from the environment. This procedure is essential to maintaining a safe, efficient, and clean workspace, adhering to regulatory requirements, and mitigating the impact on worker health and machinery.

Traditional mist collection systems work on the principles of impaction, interception, and diffusion. Impaction is the process by which larger mist particles collide with a collector surface due to the inertia of their motion. Interception occurs when mist particles pass close to a fiber or other surface and adhere to it. Diffusion is primarily applicable to very small particles, which are influenced more by air currents than their own inertia, causing them to move in a random pattern and eventually collide with collector surfaces.

These processes are generally implemented through a series of stages. First, an inlet transports the mist-laden air into the collector. Then, a pre-filter catches larger particles, followed by the main filter capturing smaller mist particles. The cleaned air is then expelled from the system, while the collected mist, now condensed, is properly disposed of or recycled according to industrial norms.

Current Applications of Mist Collection

Mist collection is utilized across a diverse array of sectors. In metalworking and machining operations, these systems collect oil or coolant mist generated from grinding, cutting, and milling processes. This not only helps in maintaining a clean and safe working environment but also prolongs the lifespan of machinery by reducing mist-induced wear.

In the food and beverage industry, mist collectors are used to capture steam or oil mist from cooking and processing operations, improving air quality and reducing potential hazards. Similarly, in chemical manufacturing and processing industries, mist collection systems are employed to collect and neutralize potentially harmful chemical mists, thereby protecting workers and the environment.

It is clear that mist collection is an indispensable component of numerous industrial processes, integral to maintaining operational efficiency, regulatory compliance, and workplace safety. As we continue to progress technologically, the enhancement of these systems becomes vital to meet the escalating demands and challenges of modern industry.

The Importance of Mist Collection for Various Industries

The implementation of mist collection systems is essential in the manufacturing sector. In operations such as metalworking, food processing, and chemical manufacturing, large quantities of mist are often produced. These mists, if not properly managed, can lead to various operational challenges, including degradation of equipment, hazards to worker health and safety, and non-compliance with environmental regulations. By effectively capturing and removing these airborne particles, mist collection systems help maintain operational efficiency, extend the lifespan of equipment, and create a safer working environment.

Mist collection systems are fundamental to air quality management and pollution control in industrial settings. By capturing and removing potentially harmful particles, they prevent the release of pollutants into the atmosphere. This function is critical not only for meeting regulatory standards but also for protecting the health of workers and surrounding communities. Innovative mist collection technologies are continuously being developed and refined to improve the efficiency and effectiveness of air pollution control in diverse industrial processes.

Current Challenges in Mist Collection

One of the most significant challenges in industrial mist collection is achieving high efficiency. Traditional systems often struggle with collecting smaller mist particles, which can lead to less-than-optimal air quality in the workspace. The performance of mist collectors can be affected by variations in the volume and characteristics of the mist produced, requiring systems that can adapt to changing conditions. Overcoming these efficiency hurdles is a critical area of focus for advancements in mist collection technology.

The initial investment for installing mist collection systems, as well as the ongoing costs for operation and maintenance, pose significant challenges for many industries. Systems may require regular filter changes or cleanings, and the disposal of collected mist can also present logistical and financial burdens. Additionally, the downtime required for maintenance can impact overall operational efficiency. Finding solutions that reduce costs, simplify maintenance, and minimize downtime is essential for the widespread adoption of mist collection technologies.

While mist collection plays a key role in managing industrial emissions and maintaining air quality, it can also present environmental challenges. The materials used in mist collector filters may not be sustainable or recyclable, leading to waste disposal concerns. The energy required to operate mist collectors can contribute to a facility’s overall carbon footprint. The development of more sustainable, energy-efficient mist collection systems is therefore an important objective for the future of this technology.

The Aeroex Difference

Aeroex Technologies is at the forefront of manufacturing high quality mist collection and air purification solutions. With decades of experience, the company has consistently provided innovative and efficient solutions for industries dealing with issues related to air contaminants, with a particular focus on mist and smoke generated from coolants and oils in metalworking and manufacturing processes.

One of Aeroex’s distinguishing features is its commitment to quality and high-performance solutions. Their mist collectors, for example, employ multi-stage filtration to remove even the smallest oil mist particles effectively. This high efficiency, paired with low maintenance requirements, makes Aeroex’s products both reliable and cost-effective for businesses.

Projected Technological Advancements

As we look toward the future of mist collection, we anticipate a range of technological advancements that will address current challenges and open up new possibilities. Advancements in materials science, for instance, may yield more effective and sustainable filter materials, enhancing the efficiency of mist collection and reducing environmental impact. The integration of automation and smart technology is also expected to transform the field, with systems becoming more adaptable to changing conditions and easier to monitor and maintain.

Potential Applications of Future Mist Collection Technologies

With these technological advancements, the scope of mist collection’s application is set to broaden significantly. For instance, we could see the implementation of these systems in emerging industries that generate new types of mist as a byproduct of their processes. Furthermore, the development of more portable or compact systems could facilitate the use of mist collection in smaller-scale operations or in locations where installation space is limited. This could revolutionize how mist collection is used, making it a more ubiquitous and accessible solution across a wider range of industries.

Future Challenges and Opportunities

Looking forward, the field of mist collection will continue to face challenges, but these also present opportunities for innovation and improvement. For example, regulatory changes could pose new requirements for emission control, pushing the industry to develop more effective mist collection technologies. Also, the increasing emphasis on sustainability and energy efficiency presents both a challenge and an opportunity to create more environmentally friendly mist collection systems. As we navigate these evolving landscapes, the capacity to adapt and innovate will be critical to the continued advancement of mist collection technology.

Final Thoughts

As an integral part of various industrial processes, Mist collection serves multiple crucial functions, from maintaining safe and efficient operations to ensuring regulatory compliance. Despite the challenges faced, particularly concerning efficiency, maintenance costs, and environmental impact, advancements in technology hold the promise of overcoming these hurdles.



Choosing the Right Industrial Air Purification System for Your Facility

In an industrial environment, air quality holds paramount importance not only for the health and well-being of the workforce but also for the optimal performance of machinery and production processes. Many industrial settings are often inundated with a variety of air pollutants, such as dust, chemicals, gases, and other particulates, originating from production operations, thereby potentially posing significant health risks and operational challenges.

The importance of maintaining good air quality cannot be overstated. Apart from compliance with health and safety regulations, it has far-reaching implications for the overall productivity of a facility. Good air quality contributes to a healthier workforce, thereby reducing absences due to illness and improving worker morale and productivity. Moreover, it safeguards the efficiency and longevity of machinery, which is often sensitive to dust and particulates.

An effective way to achieve and maintain this standard of air quality is through the implementation of an industrial air purification system. These systems play a pivotal role in filtering out harmful pollutants, thereby promoting a cleaner, healthier, and more conducive working environment. Therefore, choosing the right air purification system for your facility is a critical decision that could significantly impact your operational efficiency, regulatory compliance, and overall workplace health and safety.

The Importance of Implementing an Industrial Air Purification System

Industrial facilities often deal with an array of pollutants and contaminants that can adversely affect air quality. Commonly found pollutants in industrial environments include dust, smoke, chemicals, gases, volatile organic compounds (VOCs), and microorganisms, among others. These pollutants can originate from various sources such as production processes, chemical reactions, combustion, or even the decay of organic materials.

The health and safety implications of poor air quality are profound. Chronic exposure to airborne pollutants can lead to a host of health issues among workers, including but not limited to respiratory disorders, allergic reactions, headaches, and fatigue. Over time, such exposure can also contribute to more severe health conditions such as lung cancer, heart disease, and neurologic complications. Moreover, poor air quality can pose safety risks by increasing the likelihood of accidents due to reduced visibility, or by facilitating the spread of flammable or explosive pollutants.

Regulations and guidelines related to air quality are crucial aspects to consider in an industrial setting. Numerous entities such as the Occupational Safety and Health Administration (OSHA) and the Environmental Protection Agency (EPA) have established guidelines that industries must adhere to, in order to ensure safe and healthy working conditions. These regulations mandate specific thresholds for exposure to different types of pollutants and require regular monitoring and reporting of air quality. Non-compliance can lead to substantial penalties and may even result in the suspension of operations.

Consequently, an industrial air purification system is not just a luxury but a necessity for modern industrial facilities. It not only helps in achieving regulatory compliance but also plays a vital role in maintaining the health and safety of the workforce, thereby contributing to operational efficiency and productivity.

Factors to Consider when Choosing an Air Purification System

The process of selecting the right industrial air purification system demands a careful and detailed assessment of several factors that can significantly influence its efficacy and suitability for your specific facility.

Size and layout of your facility

The overall dimensions and configuration of your facility have a direct impact on the choice of an air purification system. A larger space may require a system with a higher capacity or possibly multiple units, while the layout could determine the optimal placement and distribution of these units for maximum efficacy.

Type of pollutants and their concentration levels

Different industrial settings produce diverse kinds of pollutants, each requiring specific filtration technologies. It is for this reason that it is important to understand the nature and concentration levels of pollutants in your facility, which can be established via thorough air quality testing.

Efficiency and power consumption of the system

The efficiency of an air purification system refers to its ability to remove pollutants from the air, often expressed as a percentage. Simultaneously, it’s crucial to consider the system’s energy usage, as this will impact operational costs. Ideally, you should aim for a system that offers a high level of efficiency with reasonable power consumption.

Maintenance needs and lifespan of the system

Maintenance requirements, the frequency of filter changes, and the expected lifespan of the system should all be factored into your decision-making process. Systems that require frequent maintenance or have a short lifespan may increase long-term costs, even if their upfront cost is relatively low.

Noise level and ease of use

High noise levels from an air purification system can cause disruption and discomfort in the workplace. Moreover, the system should be user-friendly, allowing for easy operation, monitoring, and troubleshooting, thereby reducing the need for specialized training or expertise.

Compliance with regulations

Your chosen air purification system must meet all the relevant local, state, and federal regulations regarding air quality. Compliance not only ensures a safer and healthier work environment but also protects your business from potential legal consequences and fines.

Your Highly Effective Industrial Purification Solution: IRIS Medical Grade Air Filtration Systems 

As the need for maintaining superior indoor air quality has grown more crucial than ever, it is important to invest in an air purification system that can guarantee both safety and efficiency. The IRIS Series Medical Grade Air Filtration System stands out as an ideal solution, offering high-grade air filtration that is well-suited for a wide range of facilities and applications.

What sets the IRIS Series apart is its dual-stage filtration mechanism. The first stage consists of a high-performance MERV8/Carbon Primary filter, which is particularly effective in odour control. The second stage employs a HEPA filter boasting an impressive efficiency rating of 99.97% @ 0.3 μm. This enables the IRIS Series to effectively capture sub-micron particles, a noteworthy feature given the ability of viruses to adhere to such small airborne aerosols.


The system is equally efficient at removing other pollutants such as particulate matter, volatile organic compounds (VOCs), allergens, and microorganisms. This comprehensive filtration capability makes the IRIS Series a popular choice for applications in spaces with minimal ventilation, such as classrooms, gyms, waiting rooms, medical offices, long-term care facilities, clean rooms, storefronts, salons, and restaurants.


The IRIS Series upholds the highest standards of air filtration, aligning with the guidelines stipulated by the CDC for Environmental Infection Control in Health-Care Facilities. This ensures that the system can effectively cater to the ventilation requirements for areas affecting patient care in hospitals and outpatient facilities, thereby making it an optimal choice for health-care settings.

Choosing A Medical Grade Air Purification Unit Based on Your Needs

Recognizing your need for a medical-grade air purification unit is the first step. Within the IRIS series, you’ll find a wide array of models to match your unique needs. Despite the initial complexity, our team offers accessible support to help you find the right solution. The most important factor in your decision will be the volume of the space for air purification, which determines the unit size and the required airflow it needs to deliver.

To learn more about IRIS Medical Grade Air Filtration Systems, get in touch today! 


Understanding Blow Off Stations and Part Washers

The complexities of the industrial sector extend far beyond the surface-level assembly and production processes. A significant part of maintaining efficiency and high quality within industrial operations lies in the nitty-gritty details, specifically in the cleaning and drying processes of parts. It is in this context that we delve into the intricate world of part washers and blow off stations.

Blow off stations are engineered to efficiently dry parts after the washing phase, thus preparing them for subsequent steps such as assembly or finishing. Ensuring the cleanliness and dryness of parts in the industrial production environment is of paramount importance. Clean parts are essential for the seamless operation of machinery, preventing complications like malfunction, premature wear and tear, and even complete breakdowns. Meanwhile, thoroughly dried parts prevent corrosion and other moisture-related issues, contributing to the longevity and reliable performance of the end product.

Blow Off Stations

Blow off stations are integral units within many industrial environments designed to dry parts after they have been machined. They operate by using high-pressure air, or sometimes heated air, to blow off the water or other cleaning solvents used during the washing process.

The need for completely dry parts in various industries underscores the vital role of blow off stations. Moisture remaining on parts can lead to issues such as corrosion, poor adhesion in painting or coating processes, and assembly complications. By ensuring parts are thoroughly dried, blow off stations help maintain the integrity of assembly and finishing processes.

Blow off stations are also crucial across a wide range of industries including electronics, where moisture can damage delicate components; plastics, where adhesion processes require dry surfaces; and automotive, where both assembly and finishing processes demand thoroughly dried parts.

The incorporation of blow off stations into production lines offers a multitude of benefits:

  • Blow off stations can dry parts faster than air-drying, significantly reducing the time between washing and subsequent processes, thereby speeding up overall production.
  • By ensuring that parts are thoroughly dried before moving to the next phase, blow off stations can improve the overall quality of the finished product, reducing defects related to moisture.
  • Many modern blow off stations are designed with energy efficiency in mind, using less energy than traditional drying methods and thereby reducing operational costs.

Part Washers

Part washers are industrial-grade machines specifically designed to clean parts or components used in various manufacturing processes. Depending on the type and design, these machines use water, solvents, or detergents, sometimes coupled with heat and pressure, to effectively remove dirt, oil, grease, and other contaminants from the parts. Part washers hold a pivotal role in numerous industries, where cleanliness directly correlates with the optimal functioning and longevity of machines and final products.

The cleanliness of parts is fundamental to the smooth operation of machinery. Contaminants can cause wear, corrosion, and friction, leading to decreased efficiency, increased maintenance costs, and potentially, premature failure of the equipment. Hence, the use of part washers helps maintain the integrity of these machines, ensuring they function optimally and reliably.

The application of part washers spans across diverse sectors including, but not limited to, the automotive, aerospace, and manufacturing industries. 

Choosing the Best Parts Blow Off Station for Your Needs

When purchasing a parts blow off station, consider the machine’s efficiency, as this directly impacts your production speed and overall efficiency. Health and safety should be prioritized, with the station ideally having a system to capture and filter hazardous mist. Consider the station’s size and design in relation to your workspace and the parts you need to dry. Energy consumption is important, with more energy-efficient models reducing operational costs over time. 

Be sure to also look at the ease of maintenance and the durability of components to keep upkeep costs down. Consider both upfront and long-term costs, and the reputation of the supplier for after-sales support. Lastly, take into account the noise levels of the station, especially if your workplace requires a quieter environment. The right blow off station can greatly enhance your production process, so careful consideration is necessary for this investment.

Minimize Oil Mist Exposure, Enhance Efficiency, and Lower Maintenance Expenses with Aeroex’s BlowBox.

The BlowBox BB-400 by Aeroex offers a superior, compact solution for industrial cleaning needs, addressing the drawbacks of conventional blow off stations. It captures mist from blown off parts, preventing contamination from hazardous fluids. Equipped with a 0.3 hp electric motorized impeller, it offers on-demand airflow without startup time, enhancing cleaning efficiency.

At 24″x24″, it fits various workspaces and integrates easily into existing production lines. It uses a 95% efficient HEPA filter to minimize harmful aerosol exposure, thus prioritizing health concerns. With a minimalistic design, it utilizes one consumable air filter, simplifying maintenance, and lowering operational costs.

The BlowBox BB-400 also mitigates the effects of long-term oil and coolant mist exposure on both health and equipment longevity. By providing efficient cleaning, ease of maintenance, and workplace safety, it emerges as a cost-effective, health-conscious, and top-performing choice for your blow off station needs.

Mist Collectors Uncategorized

Mist Collectors and Indoor Air Quality: The Link Between Clean Air and a Safe Work Space

In today’s fast-paced and increasingly industrialized world, ensuring a safe and healthy work environment has become a top priority for organizations across various industries. One crucial aspect that directly impacts the well-being and productivity of employees is indoor air quality. The air we breathe indoors can contain a multitude of contaminants, ranging from dust and volatile organic compounds (VOCs) to harmful airborne particles. Neglecting the quality of indoor air can lead to adverse health effects, reduced employee performance, and increased absenteeism.

Clean air plays a pivotal role in establishing a safe work environment. When the air within a workspace is not compliant with regulator standards set by regulatory bodies, it poses numerous risks to the health and safety of employees. Poor indoor air quality has been associated with respiratory problems, allergies, fatigue, headaches, and even long-term health complications. Prolonged exposure to pollutants can significantly impair cognitive function and decrease overall productivity. While on the other hand, maintaining clean air contributes to the well-being, comfort, and satisfaction of workers, ultimately fostering a conducive atmosphere for optimal performance and safety.

The purpose of this blog post is to shed light on the vital connection between mist collectors and indoor air quality. Mist collectors, an essential component of air filtration systems, are designed to capture and eliminate airborne contaminants, such as oil mist, smoke, and fumes, from industrial workspaces. By exploring the role of mist collectors in enhancing indoor air quality, we aim to highlight their significant contribution to creating a safe and healthy work environment. 

Understanding Mist Collectors

Mist collectors, also known as oil mist collectors are specialized devices designed to remove airborne contaminants, particularly oil mist, smoke, and fumes, from industrial workspaces. These contaminants are generated during various manufacturing and machining processes. The primary purpose of mist collectors is to capture and separate these hazardous substances from the air, thereby improving indoor air quality and creating a healthier work environment for employees.

Mist collectors find extensive application in a wide range of industries where the generation of oil mist or other airborne contaminants is prevalent. Industries such as aerospace, metal fabrication, machining, food processing, and pharmaceuticals often rely on mist collectors to maintain a clean and safe working atmosphere. These devices are commonly employed in applications such as machine centers, CNC machining, grinding, cutting, and welding operations, where the release of oil mist or particulate matter is a byproduct of the manufacturing process.

Benefits of Using Mist Collectors in the Workplace

The implementation of mist collectors in industrial settings offers numerous advantages for both employers and employees. Firstly, mist collectors significantly improve indoor air quality by effectively removing harmful airborne contaminants. This reduces the risk of respiratory issues, allergies, and other health problems associated with prolonged exposure to mist and particulate matter. Maintaining clean air enhances the overall comfort and well-being of workers, leading to increased productivity and reduced absenteeism.

Mist collectors also play a crucial role in compliance with environmental regulations and occupational health and safety standards set by regulatory bodies. By effectively capturing and controlling hazardous airborne substances, organizations demonstrate their commitment to worker safety and environmental stewardship. The use of mist collectors helps prevent the accumulation of oil mist and fumes on machinery and surfaces, reducing the risk of slip and fall accidents and prolonging the lifespan of equipment.

The Impact of Poor Indoor Air Quality

Poor indoor air quality poses significant health risks to individuals exposed to contaminated environments. The presence of airborne contaminants, such as oil and coolant mist, allergens, volatile organic compounds (VOCs), and chemical pollutants, can lead to various health hazards. Prolonged exposure to these pollutants can trigger or exacerbate respiratory conditions like asthma, allergies, and chronic obstructive pulmonary disease (COPD). Furthermore, poor air quality may contribute to headaches, fatigue, eye irritation, and throat irritation among workers, compromising their overall well-being and quality of life.

The impact of airborne contaminants on workers extends beyond their physical health. Employees exposed to poor indoor air quality often experience decreased productivity and performance. Discomfort and health issues resulting from exposure to pollutants can lead to increased absenteeism and reduced job satisfaction, further hindering productivity and organizational success.

Specific industries may have unique sources of pollutants, such as oil mist in metalworking or emissions from hazardous substances in laboratories. Identifying and addressing these sources are critical steps in improving indoor air quality.

Recognizing the importance of indoor air quality, regulatory bodies and government agencies like like The Occupational Safety and Health Administration (OSHA), the National Institute for Occupational Safety and Health (NIOSH), American Conference of Governmental Industrial Hygienists (ACGIH), and Health Canada, have established legal requirements and guidelines to safeguard worker health and safety. These regulations vary across jurisdictions but often encompass standards for acceptable levels of pollutants, ventilation rates, and monitoring practices. 

Employers are responsible for complying with these regulations and ensuring that indoor air quality meets the prescribed standards. Failure to comply can result in penalties, legal repercussions, and reputational damage for organizations.

Mist Collectors and their Role in Improving Indoor Air Quality

Mist collectors play a vital role in improving indoor air quality by effectively removing harmful contaminants from the surrounding air. These devices utilize specialized filtration mechanisms to capture and separate airborne particles and mist. As contaminated air is drawn into the mist collector, it passes through a series of filters designed to trap and collect the pollutants. Depending on the specific design, mist collectors may employ impaction filters, coalescing filters, HEPA filters, or a combination of these technologies. These filters work in tandem to capture and isolate the mist particles, allowing clean air to be discharged back into the workspace.

Mist collectors are highly versatile and capable of capturing a wide range of contaminants and particulate matter. They are particularly effective in removing oil mist, smoke, fumes, and other fine particles that are generated during various industrial processes. Common contaminants that mist collectors can capture include oil-based mists from metalworking operations, coolant mists, and smoke generated during welding or thermal spraying. Additionally, mist collectors can effectively capture dust, VOCs, and other airborne particles that may pose health risks or contribute to poor indoor air quality.

Mist collectors have proven to be highly effective in reducing health risks associated with poor indoor air quality. By capturing and removing harmful contaminants, they minimize employees’ exposure to hazardous substances, thereby reducing the risk of respiratory issues, allergic reactions, and other health problems. The efficient removal of oil mist, smoke, and fumes also helps maintain a clean and comfortable work environment, leading to improved overall well-being and productivity among workers. Mist collectors contribute to the prevention of equipment damage and the mitigation of slip and fall accidents by preventing the accumulation of oil mist on surfaces.

How Aeroex Improves Indoor Air Quality to Promote a Safe Work Space

Aeroex’s mist collectors are highly effective at removing harmful particulate matter from the air, thereby ensuring a safe and comfortable work environment. Aeroex’s mist collectors are designed to efficiently capture and eliminate various forms of contaminants, including oil mists, smoke, dust, and other airborne particles that pose a risk to both human health and machinery performance. 

Equipped with advanced filtration technology, these mist collectors effectively trap and remove harmful substances, ensuring the air is purified to the highest standards. By adopting a multi-stage filtration system, which includes pre-filters and high-efficiency filters, Aeroex guarantees the removal of even the most minute particles, safeguarding the well-being of employees and preserving the integrity of sensitive equipment.

Are you looking for a mist collection solution to improve your facility’s indoor air quality? Look no further than Aeroex Technologies for your mist collection needs. Get in touch with a team member today for more information

Air Purification

Industrial Air Purification and Sustainability: How Technology is Changing the Game

Today, the issue of industrial air pollution has become a significant concern due to its adverse effects on both human health and the environment. As a result, the demand for efficient industrial air purification technologies has grown substantially to improve air quality and endorse sustainable practices.

This blog post will delve into the subject of industrial air purification and sustainability, exploring the obstacles faced in attaining clean air in industrial environments, the significance of technology in resolving these obstacles, and the advantages of sustainable air purification practices.

Upon finishing this post, you will gain a comprehensive understanding of how technology is revolutionizing the industry of industrial air purification, and how adopting sustainable practices can contribute to a healthier environment.

The impact of industrial air pollution

Industrial air pollution poses a hazard to your business, environment, the economy, and human health. Exposure to air pollution in industrial surroundings can result in respiratory problems, cardiovascular diseases, and cancer. Air pollution can also cause harm to crops, forests, and aquatic habitats, leading to ecological imbalances and reductions in biodiversity.

The economic repercussions of industrial air pollution cannot be disregarded. Industrial air pollution can lead to reduced worker productivity, increased healthcare expenses, and even legal liabilities for companies. It is clear that there is a growing need for effective industrial air purification technologies that can counteract the negative effects of air pollution.

The role of technology in industrial air purification

Technology has played a key role in improving industrial air purification over time. Various technologies have been developed to address the increasing need to avoid the negative effects of air pollution. The most commonly used air purification technologies in industrial settings include electrostatic precipitators, baghouses, and scrubbers.

Electrostatic precipitators operate by applying an electrical charge to particles in the air, which are then collected on charged plates. Baghouses use fabric bags to filter out particles from the air, while scrubbers use a liquid solution to remove pollutants from the air.

However, each technology has its own advantages and limitations. Although electrostatic precipitators are efficient at removing small particles from the air, they are ineffective in removing gases. Baghouses are effective in capturing large particles, but not as efficient in capturing small particles. Scrubbers are effective in removing gases but are not efficient in removing particulate matter.

It is evident that technology has been crucial in enhancing air quality in industrial settings. As the demand for cleaner air increases, technological advancements will continue to play a significant role in improving industrial air purification.

The future of industrial air purification and sustainability

The future of industrial air purification holds promising advancements in sustainability, driven by the growing awareness of environmental concerns and the need for clean air solutions. As industries continue to expand and air pollution becomes a pressing issue, there is a critical demand for innovative technologies that not only purify the air but also align with sustainable practices.

In the coming years, we can expect to see significant developments in industrial air purification systems that prioritize energy efficiency and promote overall sustainability. For instance, advancements in filtration technologies will play a vital role in enhancing industrial air purification. Improved filtration materials and designs will enable more efficient removal of harmful particulate matter and pollutants from industrial emissions. As well as the integration of smart sensors and real-time monitoring capabilities will allow for optimized operation, reducing energy consumption and minimizing the environmental impact.

Advancements in industrial air purification should also emphasize on a circular economy approach to promote a more sustainable future. This means designing systems with the ability to recover and reuse materials, minimizing waste generation, and implementing responsible end-of-life disposal practices. Manufacturers should increasingly prioritize the use of recyclable or biodegradable materials in the construction of air purification systems, ensuring a reduced environmental footprint throughout their lifecycle.

Partnerships and collaborations between industry stakeholders, research institutions, and regulatory bodies will also be instrumental in driving the future of sustainable industrial air purification. These collaborations can foster knowledge sharing, innovation, and the establishment of robust standards and regulations that promote sustainable practices and ensure the long-term success of air purification initiatives.

The future of industrial air purification is poised to be closely intertwined with sustainability. Through advancements in filtration technologies and in the adoption of circular economy principles, industrial air purification systems will become increasingly efficient, eco-friendly, and aligned with sustainable practices. By prioritizing sustainability in the development and implementation of air purification technologies, industries can contribute to a cleaner and healthier work environment.

Aeroex’s Commitment to Industrial Air Purification and Sustainability 

Aeroex Technologies recognizes the importance of addressing air pollution, which poses significant risks to human health and the environment. Our commitment to sustainability means that we prioritize developing products and technologies that not only purify the air but also minimize energy consumption for businesses that utilize manufacturing processes that produce harmful airborne contaminants. 

One of Aeroex’s key approaches to sustainability is the utilization of advanced filtration technologies. Aeroex employs innovative air purification systems that efficiently capture and remove a wide range of airborne pollutants, including dust, particulate matter, volatile organic compounds (VOCs), and other harmful contaminants. By effectively removing these pollutants, Aeroex helps to create cleaner and safer work environments.

Moreover Aeroex’s multi stage filtration system features non-consumable filters – greatly reducing waste and long-term maintenance costs for businesses. This is in direct alignment with the focus on the circular economy approach mentioned in the previous section.

Aeroex further promotes sustainable practices by encouraging their customers to adopt hyper customized energy-efficient solutions. We offer customized air purification systems that are designed to meet our clients’ unique business needs to optimize energy consumption. By providing efficient solutions, Aeroex helps their customers reduce energy costs and ultimatelminimize their environmental impact.

Final Thoughts

In sum, the combination of technology and sustainability is revolutionizing the field of industrial air purification. The adverse impacts of industrial air pollution on human health, the environment, business owners and the economy necessitate effective solutions. Technological advancements have significantly improved air purification systems, offering various technologies to address the specific challenges of industrial pollution.

Aeroex Technologies exemplifies a company committed to sustainability in industrial air purification. Through the utilization of advanced filtration technologies, Aeroex efficiently captures and removes a wide range of pollutants, creating cleaner and safer work environments. Additionally, Aeroex encourages energy-efficient solutions, helping customers reduce energy costs and assist in minimize their environmental footprint.

Ultimately, the future of industrial air purification lies in sustainable practices and technologies. By prioritizing sustainability and leveraging advancements in air purification, industries can contribute to a healthier work environment while mitigating the impact of air pollution on human health and the planet.



Blog Mist Collectors

How to Properly Maintain Your Mist Collector for Optimal Performance

Mist collectors are essential pieces of equipment in industrial settings where oil mist, coolant mist, and other particulate matter are present. They play a critical role in filtering out harmful particles from the air, keeping workers safe and machinery running smoothly.

However, simply installing a mist collector is not enough to ensure optimal performance. Proper maintenance is equally important to ensure that the equipment continues to function effectively and efficiently. 

In this blog post, we will explore the importance of maintaining your mist collector and provide you with tips on how to do it properly.

Benefits of Proper Maintenance of Your Mist Collector

Proper maintenance of mist collectors offers numerous benefits that contribute to the overall performance and longevity of the equipment. By implementing a regular maintenance schedule, you can ensure that your mist collector is running efficiently, reducing operational costs and promoting a safer work environment. 

In this section, we will delve deeper into the benefits of proper maintenance and why it’s critical for the optimal performance of your mist collector.

How proper maintenance can extend the lifespan of the mist collector

Proper maintenance is essential for extending the lifespan of your mist collector. Over time, mist collectors can become clogged with oil mist, coolant mist, and other particulate matter. This buildup can reduce the efficiency of the mist collector and increase the strain on its internal components, leading to premature wear and tear.

Regular maintenance, like filter replacement and cleaning, can help prevent clogs and ensure that the mist collector continues to function effectively. Proper maintenance will help identify and address any issues early on before they escalate into more significant problems that can compromise the integrity of the equipment.

By extending the lifespan of your mist collector through proper maintenance, you can save money on replacement costs and avoid downtime associated with equipment failure. It’s important to adhere to the manufacturer’s recommended maintenance schedule to ensure that your mist collector is operating at peak performance levels.

How maintenance can improve efficiency and minimize costs

Ensuring the proper maintenance of your mist collector can significantly improve your machine’s efficiency and reduce operational costs. A well-maintained mist collector operates at optimal performance levels, effectively capturing mist particles and preventing them from entering the work environment.

When a mist collector is not functioning efficiently due to a lack of maintenance, it can result in higher energy consumption and increased strain on the equipment. This can lead to more frequent repairs, replacement of components, and increased operational costs.

How maintenance can prevent safety hazards

Proper maintenance of mist collectors is critical for preventing safety hazards in the workplace. Mist collectors are designed to capture harmful particles and prevent them from entering the work environment, protecting workers from exposure to potentially hazardous materials.

If mist collectors are not maintained properly, they can become less effective at capturing particles, which can lead to safety hazards. For instance, if the filters become clogged and are not replaced, the mist collector may not capture all of the harmful particles, allowing them to enter the work environment and potentially cause harm to workers.

Moreover, a poorly maintained mist collector can also pose safety risks due to equipment failure. If internal components are not properly maintained, they may malfunction or break, leading to safety hazards for workers in the area.

Routine maintenance of mist collectors can help prevent safety hazards by ensuring that the equipment is operating at optimal performance levels. By adhering to the manufacturer’s recommended maintenance schedule, you can identify and address any issues before they escalate into more significant problems that could compromise the safety of workers.

Mist Collector Maintenance Procedures

To ensure that your mist collector operates at peak efficiency, it’s important to follow a regular maintenance schedule. 

This section looks at the various maintenance procedures that should be performed on your mist collector, including filter replacement, cleaning, and inspection. By following these procedures, you can maintain the integrity and efficiency of your mist collector while also promoting a safer work environment.

Regular maintenance procedures: cleaning and filter replacement

Regular maintenance procedures for mist collectors typically involve cleaning and filter replacement. These procedures are critical for ensuring that the mist collector is functioning effectively and preventing safety hazards in the workplace.

Cleaning the mist collector involves removing any buildup of oil mist, coolant mist, or other particulate matter from the internal components. This can be achieved through a variety of methods, including wiping down the surfaces, blowing compressed air through the unit, or using a specialized cleaning solution. It’s important to follow the manufacturer’s recommended cleaning procedures to prevent damage to the equipment.

Filter replacement is another essential maintenance procedure for mist collectors. Filters are designed to capture and remove mist particles from the air, preventing them from entering the work environment. Over time, filters become clogged with particles and need to be replaced to maintain the efficiency of the mist collector.

The frequency of filter replacement will vary depending on the type of mist collector and the specific application. It’s important to adhere to the manufacturer’s recommended filter replacement schedule to ensure that the mist collector is capturing particles effectively and promoting a safe work environment.

In-depth maintenance procedures: inspection and repair

In addition to regular cleaning and filter replacement, mist collectors may require more in-depth maintenance procedures such as inspection and repair. 

Inspection involves a thorough examination of the mist collector to identify any potential issues or areas of concern. The technician may check for leaks, test the electrical system, and examine the internal components for any abnormalities.

If an issue is identified during the inspection, repair may be necessary to ensure the optimal performance and safety of the mist collector. Repairs may include replacing damaged components, repairing leaks, or addressing electrical issues.

It’s important to have a trained technician perform any in-depth maintenance procedures to prevent further damage to the equipment or compromise the safety of workers. Regular inspections can help identify potential issues before they become more significant problems that require more costly repairs.

Following manufacturer’s recommendations for maintenance procedures

Following the manufacturer’s recommendations for maintenance procedures is critical for ensuring the optimal performance and safety of mist collectors. The manufacturer’s recommendations provide specific guidelines for maintenance procedures, including cleaning, filter replacement, inspection, and repair. Adhering to these recommendations can help prevent equipment failure, reduce operating costs, and promote a safer work environment.

Manufacturers typically provide recommended maintenance schedules based on the specific model of the mist collector and the application it’s being used for. These schedules may include daily, weekly, monthly, or annual maintenance procedures, depending on the requirements of the equipment.

Failure to follow the manufacturer’s recommendations for maintenance procedures can result in reduced efficiency, increased operating costs, and safety hazards. For example, failing to replace filters at the recommended intervals can cause the mist collector to become clogged, reducing its ability to capture and remove particles from the air. This can result in increased exposure to harmful particulate matter, compromising the safety of workers.

Mist Collector Maintenance Troubleshooting

Even with proper maintenance, mist collectors can experience issues that affect their performance. Some common issues that can arise with mist collectors include reduced airflow, increased noise levels, and leaks. Understanding how to troubleshoot and diagnose these issues can help resolve them quickly and effectively.

If the mist collector is experiencing reduced airflow, the first step is to check the filters. If the filters are clogged, they need to be replaced or cleaned. If the filters are not the issue, it may be necessary to inspect the motor or fan to ensure they are functioning properly.

Increased noise levels can be a sign of a damaged fan or motor. Inspecting these components can help identify any issues that may be causing the noise.

Leaks can also occur in mist collectors, which can compromise the safety of workers and reduce the effectiveness of the equipment. Inspecting the unit for leaks and identifying the source of the issue is critical for resolving the problem.

If you’re unable to identify or resolve the issue with the mist collector, it’s important to seek professional assistance. A trained technician can diagnose and repair more complex issues that may require specialized knowledge or tools.

Final Thoughts

Proper maintenance is critical for ensuring the optimal performance and safety of mist collectors in industrial settings. Regular maintenance procedures such as cleaning, filter replacement, inspection, and repair can help extend the lifespan of the equipment, improve efficiency, reduce costs, and prevent safety hazards.

Following the manufacturer’s recommendations for maintenance procedures is essential, as it provides specific guidelines for ensuring the equipment operates as intended. Failing to follow these recommendations can lead to reduced efficiency, increased operating costs, safety hazards, and may void the equipment warranty.

It’s important to also troubleshoot and diagnose any issues that arise with mist collectors promptly. Seeking professional assistance when needed can help resolve complex issues safely and effectively.

By implementing a regular maintenance schedule and staying vigilant to any issues that arise, you can promote a safer work environment, reduce operating costs, and extend the lifespan of your mist collector.

Reduce Operational Downtime and Avoid Maintenance Costs by Choosing Mist Collectors Manufactured by Aeroex Technologies

Aeroex Technologies is a leading manufacturer of mist collectors, providing high-quality equipment designed to operate efficiently and reliably in various industrial settings. Our products are engineered with innovative features and advanced technologies that reduce the need for frequent maintenance, ensuring optimal performance over an extended lifespan.

Aeroex also provides comprehensive technical support and assistance to their customers, including on-site installation and training services. Our team of engineers can provide guidance on maintenance best practices and troubleshooting techniques, ensuring that customers can operate their mist collectors safely and effectively.

Are you on the look-out for a highly efficient, low maintenance mist collector solution? Consider Aeroex Technologies today. Contact us to learn more about our mist collection systems. 

Blog Mist Collectors

How to Size a Mist Collector

Mist collectors are essential pieces of equipment used in various industries to ensure clean and safe working environments. They are designed to capture and remove mist, smoke, and other fine particles generated by industrial processes. Properly sizing a mist collector is crucial to ensure that it effectively captures and removes contaminants from the air. 

In this blog, we will discuss the importance of sizing the right mist collector and provide a list of factors to consider when sizing your mist collector solution. We will also highlight common mistakes made when sizing mist collectors and provide tips on how to avoid them. 

By the end of this article, you will have a better understanding of the factors to consider when sizing a mist collector and be equipped to make an informed decision when selecting the right one for your facility.

What is a Mist Collector?

Mist collectors play a crucial role in maintaining a clean and safe working environment in various industries. During industrial processes such as cutting, grinding, and machining, fine particles including mist and smoke can be generated, posing serious health risks to workers and negatively affecting equipment performance.

Mist collectors are designed to capture and eliminate these harmful particles from the air by utilizing different filtration mechanisms. The type of mist collector used depends on the specific application and the properties of the mist being generated.

The benefits of using mist collectors include improved air quality, reduced health risks for workers, and increased equipment performance and lifespan. Additionally, many industries must comply with regulations and standards for air quality, and the use of mist collectors helps ensure compliance with these regulations.

Factors to Consider When Sizing a Mist Collector

Several factors must be considered when sizing a mist collector to ensure that it effectively captures and removes mist particles from the air. The type of mist generated by the industrial process, airflow rate, capture velocity, efficiency, and location are all essential factors to consider when selecting the right mist collector for your facility.

Type of Mist

The type of mist generated by the industrial process is a crucial factor to consider when sizing a mist collector. The size, shape, and density of the mist particles will determine the type of mist collector needed to effectively capture and remove the mist from the air.

Oil lubricant is a type of fluid used to reduce friction between moving parts in machinery, while synthetic coolant is a fluid used to cool down a manufacturing process, such as metalworking. Mist generation can occur when these fluids are used in industrial processes, and mist collectors can be used to capture and remove the mist from the air.

The type of mist generated by the use of oil lubricants and synthetic coolants can vary depending on the specific fluid and manufacturing process. Generally, mist generated by synthetic coolants is finer and more difficult to capture than mist generated by oil lubricants. Therefore, mist collectors used for synthetic coolant mist may require higher efficiency and additional features such as HEPA filters.

Airflow Rate

Determining the appropriate airflow rate is a vital consideration when sizing a mist collector. This rate is determined by the volume of air that requires cleaning within a given time. The size of the mist collector needed to effectively capture and eliminate mist particles is directly proportional to the airflow rate; higher airflow rates require larger mist collectors.

Machining techniques that have small enclosures, such as micro-machining or small parts machining, can produce very fine dust particles and mist that require a higher airflow rate to be captured and removed from the air. The small size of the enclosure can also limit the space available for air to circulate, making it more difficult for a mist collector or air filtration system to capture the airborne contaminants effectively. In these cases, specialized mist collectors or air filtration systems may be needed to compensate for the limited space available for air circulation.

On the other hand, larger machine enclosures used for manufacturing larger parts can require a lower airflow rate since there is more space for air to circulate and the larger parts produced may generate less fine dust particles or mist. However, the type of machining technique used within the enclosure can still have a significant impact on the required airflow rate. 

Capture Velocity

Capture velocity is the minimum air velocity required to capture and contain the mist particles before they can escape into the surrounding environment. The capture velocity required depends on the size, density of the mist particles, and how much coolant is being used. If the capture velocity is too low, mist particles may escape and contaminate the surrounding environment.


Efficiency is an essential aspect to take into account when sizing a mist collector. It pertains to the mist collector’s capacity to capture and eliminate mist particles from the air. The effectiveness of a mist collector is influenced by several factors such as the type of mist collector, airflow rate, and the design of the ductwork.


The placement of the mist collector can significantly affect its performance and efficiency in capturing and removing mist particles from the air. The distance between the mist source and the collector, the presence of obstacles between them, and the surrounding airflow patterns must all be taken into account when selecting and sizing the mist collector for optimal performance. 

Luckily, Aeroex’s Technologies offers amounting kit, which provides flexibility in installation and allows the system to be configured to fit a variety of shop layouts and configurations.

Common Mistakes When Sizing Mist Collectors:

Several common mistakes can occur when sizing a mist collector. Oversizing or undersizing, failing to consider future expansion, and not considering the efficiency of the mist collector are all potential pitfalls that should be avoided to ensure the selection of an effective and efficient mist collector.

Oversizing or Undersizing

One of the most common mistakes when sizing a mist collector is oversizing or under sizing. Oversizing a mist collector can result in higher installation and maintenance costs, while undersizing can lead to inefficient mist collection and potential safety hazards.

Not Considering Future Expansion

Failing to consider future expansion is another common mistake when sizing a mist collector. It is essential to plan for future growth when selecting a mist collector, as failing to do so can result in the need for a larger mist collector down the line, resulting in higher costs.

Not Considering Efficiency

Not taking into account the mist collector’s efficiency is a common mistake that must be avoided. The effectiveness of a mist collector plays a crucial role in its ability to efficiently capture and remove mist particles from the air. A mist collector with low efficiency can lead to the dispersion of harmful particles into the surrounding environment, making it crucial to ensure that the selected mist collector is highly efficient.

Final Thoughts

Sizing the right mist collector is crucial to ensure a safe and clean working environment in various industries. Considerations such as the type of mist generated, airflow rate, capture velocity, efficiency, and location must all be taken into account when selecting and sizing the mist collector for optimal performance. 

Common mistakes such as oversizing or undersizing, failing to consider future expansion, and not considering the mist collector’s efficiency should be avoided. By selecting the right mist collector and avoiding these common mistakes, industries can ensure compliance with regulations, reduce health risks to workers, and increase equipment performance and lifespan.

Size Your Next Mist Collector Perfectly with Aeroex Technologies

Need help sizing your next mist collector? Aeroex Technologies is a reputable and experienced manufacturer of mist collectors, with over 20 years of experience in the field. We provide a wide range of mist collectors that are designed to meet the specific needs of various industries, and our knowledgeable team can help customers select the right mist collector for their application.

Aeroex Technologies is committed to ensuring customer satisfaction, providing exceptional customer service, and delivering high-quality products. Our mist collectors are designed to effectively capture and eliminate mist particles from the air, improving air quality, reducing health risks for workers, and increasing equipment performance and lifespan.


Aeroex Technologies offers installation, maintenance, and support services to ensure that our customers’ mist collectors are properly installed and maintained for optimal performance. Our team of experts is available to answer any questions or concerns and provide guidance on selecting the appropriate mist collector size, airflow rate, capture velocity, and efficiency to meet their customers’ specific needs.


Choosing Aeroex Technologies as a partner for sizing mist collectors means customers can be confident that they are receiving high-quality, reliable, and effective equipment and support to ensure a clean and safe working environment. Get in touch to learn more about how we can help today. 


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